{"id":4587,"date":"2025-02-04T15:40:16","date_gmt":"2025-02-04T13:40:16","guid":{"rendered":"https:\/\/www.electroglobal.ro\/proiecte\/tablou-actionare-filtru-cuptor-moara-cimentare\/"},"modified":"2025-02-05T12:33:37","modified_gmt":"2025-02-05T10:33:37","slug":"tablou-actionare-filtru-cuptor-moara-cimentare","status":"publish","type":"wbg_projects","link":"https:\/\/www.electroglobal.ro\/en\/proiecte\/tablou-actionare-filtru-cuptor-moara-cimentare\/","title":{"rendered":"Control panel for furnace filter operation in the cement mill"},"content":{"rendered":"<p><strong>Electroglobal SA<\/strong> implemented this project as requested through a construction materials company.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-4570\" src=\"https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_113025-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_113025-300x225.jpg 300w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_113025-1024x768.jpg 1024w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_113025-768x576.jpg 768w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_113025-1536x1152.jpg 1536w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_113025-2048x1536.jpg 2048w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_113025-610x458.jpg 610w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_113025-915x686.jpg 915w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_113025-1184x888.jpg 1184w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/p>\n<h6><strong>Project Objective<\/strong><\/h6>\n<p>The purpose of this project was to replace an outdated drive system with a Siemens Sinamics G130 converter system, including protection &amp; switching and automation systems, to meet higher process demands while preventing overload.<\/p>\n<p>The automation system efficiently and automatically manages three converters that control two motors. Two of the converters operate in parallel to power the motors, while the third remains in standby. In the event of a failure or maintenance operation on one of the main converters, the standby converter activates to ensure continuous motor operation.<\/p>\n<p>The system is designed so that switching between converters is only possible in Local mode via the HMI interface and only when all VFDs are stopped, as per a software interlock. Additionally, the system retains the last used configuration, ensuring that settings are automatically restored upon power restoration.<\/p>\n<h6><strong>Project Description<\/strong><\/h6>\n<p>The automation system utilizes a set of switches and disconnectors that allow any two converters to operate the two motors, ensuring their power supply from a transformer with a 6kV primary and two 0.4kV secondaries. The selection of converters is only possible if disconnectors C1-C8 are in the correct configuration, as specified in the project\u2019s reference table.<\/p>\n<p>The frequency converters are interfaced with the HMI system (TP1200 Comfort model) via a Siemens S7-1200 programmable logic controller (PLC), model CPU 1214C DC\/DC\/RLY. This PLC is responsible for monitoring the converters&#8217; parameters and implementing the control logic necessary to ensure the system operates under optimal conditions.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-4572\" src=\"https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0341-225x300.jpg\" alt=\"\" width=\"225\" height=\"300\" srcset=\"https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0341-225x300.jpg 225w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0341-768x1024.jpg 768w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0341-1152x1536.jpg 1152w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0341-1536x2048.jpg 1536w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0341-610x813.jpg 610w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0341-915x1220.jpg 915w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0341-1184x1579.jpg 1184w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0341-scaled.jpg 1920w\" sizes=\"auto, (max-width: 225px) 100vw, 225px\" \/><\/p>\n<h6><strong>Equipment Used<\/strong><\/h6>\n<p><strong>Automation Panel:<\/strong><\/p>\n<ul>\n<li><strong>PLC:<\/strong> Siemens S7-1200<\/li>\n<li><strong>HMI:<\/strong> TP1200 Comfort<\/li>\n<li>The <strong>PLC<\/strong> communicates with the <strong>VFDs<\/strong> (converters) via <strong>PROFINET<\/strong>.<\/li>\n<\/ul>\n<h6><strong>Protection and Switching Panel:<\/strong><\/h6>\n<ul>\n<li><strong>VFDs:<\/strong> Sinamics G130 power module with CU320-2 DP control unit<\/li>\n<li><strong>Input Circuit Breakers:<\/strong> 3WA fixed-mounted, motorized, 1600A \u2013 Siemens<\/li>\n<li><strong>Output Disconnectors:<\/strong> 3WA fixed-mounted, 1600A \u2013 Siemens<\/li>\n<li><strong>Busbar System:<\/strong> MAXI-PLS 1600A \u2013 Rittal<\/li>\n<\/ul>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-4574\" src=\"https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241121_101241-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241121_101241-300x225.jpg 300w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241121_101241-1024x768.jpg 1024w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241121_101241-768x576.jpg 768w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241121_101241-1536x1152.jpg 1536w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241121_101241-2048x1536.jpg 2048w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241121_101241-610x458.jpg 610w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241121_101241-915x686.jpg 915w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241121_101241-1184x888.jpg 1184w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/p>\n<h6><strong>Benefits<\/strong><\/h6>\n<ul>\n<li><strong>Replacement with Higher-Power Converters<\/strong><\/li>\n<\/ul>\n<p>Ensures increased capacity to meet higher process demands, preventing overload and extending equipment lifespan.<\/p>\n<ul>\n<li><strong>Elimination of Failure Risks in Existing Converters<\/strong><\/li>\n<\/ul>\n<p>Replacing converters nearing the end of their service life reduces the risk of malfunctions and unplanned downtime, ensuring a more reliable system.<\/p>\n<ul>\n<li><strong>Improved Operability and Reduced Downtime<\/strong><\/li>\n<\/ul>\n<p>The automated switching system replaces the manual process, significantly reducing downtime and increasing operational efficiency.<\/p>\n<ul>\n<li><strong>Prevention of Cable Damage<\/strong><\/li>\n<\/ul>\n<p>Eliminating repeated cable handling prevents wear and tear, reducing failure risks and maintenance costs.<\/p>\n<ul>\n<li><strong>Optimized Monitoring and Control via HMI<\/strong><\/li>\n<\/ul>\n<p>The TP1200 Comfort HMI and S7-1200 PLC enable precise monitoring of converter parameters and more efficient drive system management.<\/p>\n<ul>\n<li><strong>Enhanced Safety and Reliability<\/strong><\/li>\n<\/ul>\n<p>The modernization improves system safety and reliability, ensuring continuous and stable operation of the two fans, thereby reducing operational risks.<\/p>\n<div id='gallery-1' class='gallery galleryid-4587 gallery-columns-1 gallery-size-large'><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.electroglobal.ro\/en\/proiecte\/tablou-actionare-filtru-cuptor-moara-cimentare\/20241122_125415-2\/'><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125415-1024x768.jpg\" class=\"attachment-large size-large\" alt=\"\" srcset=\"https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125415-1024x768.jpg 1024w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125415-300x225.jpg 300w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125415-768x576.jpg 768w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125415-1536x1152.jpg 1536w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125415-2048x1536.jpg 2048w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125415-610x458.jpg 610w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125415-915x686.jpg 915w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125415-1184x888.jpg 1184w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.electroglobal.ro\/en\/proiecte\/tablou-actionare-filtru-cuptor-moara-cimentare\/20241122_125429-2\/'><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125429-1024x768.jpg\" class=\"attachment-large size-large\" alt=\"\" srcset=\"https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125429-1024x768.jpg 1024w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125429-300x225.jpg 300w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125429-768x576.jpg 768w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125429-1536x1152.jpg 1536w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125429-2048x1536.jpg 2048w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125429-610x458.jpg 610w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125429-915x686.jpg 915w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241122_125429-1184x888.jpg 1184w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.electroglobal.ro\/en\/proiecte\/tablou-actionare-filtru-cuptor-moara-cimentare\/20241211_093611-2\/'><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_093611-1024x768.jpg\" class=\"attachment-large size-large\" alt=\"\" srcset=\"https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_093611-1024x768.jpg 1024w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_093611-300x225.jpg 300w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_093611-768x576.jpg 768w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_093611-1536x1152.jpg 1536w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_093611-2048x1536.jpg 2048w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_093611-610x458.jpg 610w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_093611-915x686.jpg 915w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/20241211_093611-1184x888.jpg 1184w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/www.electroglobal.ro\/en\/proiecte\/tablou-actionare-filtru-cuptor-moara-cimentare\/img_0316-2\/'><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" src=\"https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0316-768x1024.jpg\" class=\"attachment-large size-large\" alt=\"\" srcset=\"https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0316-768x1024.jpg 768w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0316-225x300.jpg 225w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0316-1152x1536.jpg 1152w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0316-1536x2048.jpg 1536w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0316-610x813.jpg 610w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0316-915x1220.jpg 915w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0316-1184x1579.jpg 1184w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0316-scaled.jpg 1920w\" sizes=\"auto, (max-width: 768px) 100vw, 768px\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/www.electroglobal.ro\/en\/proiecte\/tablou-actionare-filtru-cuptor-moara-cimentare\/img_0336-2\/'><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" src=\"https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0336-768x1024.jpg\" class=\"attachment-large size-large\" alt=\"\" srcset=\"https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0336-768x1024.jpg 768w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0336-225x300.jpg 225w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0336-1152x1536.jpg 1152w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0336-1536x2048.jpg 1536w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0336-610x813.jpg 610w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0336-915x1220.jpg 915w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0336-1184x1579.jpg 1184w, https:\/\/www.electroglobal.ro\/wp-content\/uploads\/2025\/02\/IMG_0336-scaled.jpg 1920w\" sizes=\"auto, (max-width: 768px) 100vw, 768px\" \/><\/a>\n\t\t\t<\/div><\/figure>\n\t\t<\/div>\n\n","protected":false},"featured_media":0,"template":"","wbg_industrii":[50],"wbg_servicii":[55,94,52],"acf":[],"_links":{"self":[{"href":"https:\/\/www.electroglobal.ro\/en\/wp-json\/wp\/v2\/wbg_projects\/4587","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.electroglobal.ro\/en\/wp-json\/wp\/v2\/wbg_projects"}],"about":[{"href":"https:\/\/www.electroglobal.ro\/en\/wp-json\/wp\/v2\/types\/wbg_projects"}],"version-history":[{"count":3,"href":"https:\/\/www.electroglobal.ro\/en\/wp-json\/wp\/v2\/wbg_projects\/4587\/revisions"}],"predecessor-version":[{"id":4601,"href":"https:\/\/www.electroglobal.ro\/en\/wp-json\/wp\/v2\/wbg_projects\/4587\/revisions\/4601"}],"wp:attachment":[{"href":"https:\/\/www.electroglobal.ro\/en\/wp-json\/wp\/v2\/media?parent=4587"}],"wp:term":[{"taxonomy":"wbg_industrii","embeddable":true,"href":"https:\/\/www.electroglobal.ro\/en\/wp-json\/wp\/v2\/wbg_industrii?post=4587"},{"taxonomy":"wbg_servicii","embeddable":true,"href":"https:\/\/www.electroglobal.ro\/en\/wp-json\/wp\/v2\/wbg_servicii?post=4587"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}